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5000L Commercial Brewery Equipment (50HL)

Name: 5000L Commercial Brewery Equipment (50HL)
Brand: METO

5000L Brewery Equipment

50HL High-Volume Commercial Brewing System

METO’s 5000L commercial brewery equipment is a 50HL production platform for high-volume craft breweries, contract brewing and multi-market distribution. The system can combine a five-vessel brewhouse, mixed-size fermentation cellar, service water, large glycol cooling, automated CIP and production controls. Packaging is sized separately from the confirmed package mix and operating hours.

Cold Wort:50hl
6–8 Brews/Day
Automation: Automatic

Packaging: 2000 BPH
O₂ pickup ≤ 0.03ppm

Project Snapshot

The key design parameters and utilities below define capacity, brewing rhythm and integration requirements for a 50HL commercial brewery system. Final cellar, cooling, CIP and packaging capacities are confirmed in the approved process model and BOM.

Категория	Specification
Brew Size (Cold Wort)	50hl (5000L)
Brews per Day	6–8 batches
Original Gravity (Design)	12° Plato
Malt Charge	500 kg
Heating Rate (Mash)	1.0–1.5 °C/min
Boiling Time	60 min
Evaporation	6–8%
Wort Cooling Time	30 min
Automation Level	Automatic
Utilities	380V 50HZ (customized) • Cold water 2–4°C • Glycol -5°C • Steam demand 0.5 t/h
Bottle Packaging	2000 BPH (330ml/500ml) • Filling 0–4°C • PU 10–25 • O₂ pickup ≤ 0.03ppm

For Engineering Teams

We can provide layout suggestions, utilities lists, and integration notes to reduce on-site commissioning time.

Turnkey Brewery System Architecture

This 5000L brewery equipment package is designed as a complete, scalable production line — minimizing vendor coordination and speeding up commissioning.

Malt Milling & Handling -> 50HL Five-Vessel Brewhouse -> Fermentation Tanks -> Bright Beer Tanks -> Glycol Cooling -> CIP Cleaning -> Pipeline Gallery -> Packaging Integration

The 50HL five-vessel brewhouse includes the approved process vessels, pumps, heat exchange, oxygenation, platform and material handling. Mixed-size fermentation and bright beer tanks can be used when supported by the production calendar; final quantities are confirmed in the approved BOM.

50HL 5-Vessel Brewhouse Configuration (Core of the 50HL Brewhouse System)

Built for stable high-throughput brewing, with engineered heating, stirring, lautering, and whirlpool performance to support 6–8 batches/day.

Mash Tun (50HL)

Dimensions: Φ2500×4100mm; Total 8000L, Effective 5000L
Inner SUS304 thickness 4mm; Outer SUS304 thickness 2.5mm
Steam heating area:5.7㎡; 100mm rock wool insulation
PT100 intelligent temperature measurement, centralized display/control
Lower mechanical stirring, reducer ratio 1:29; Motor 4kW; VFD control
Top Φ400 glass manhole with LED light

Lauter Tank (50HL)

Dimensions: Φ3200×4100mm; Total 10200L, Effective 5000L
Inner SUS304 thickness 3mm; Outer thickness 2.5mm; 100mm rock wool insulation
False bottom: milled sieve plate; 13% opening rate; 0.7mm spacing; with backwash device
Bottom mechanical rake knife with lift up/down; reducer ratio 1:199; Motor 2.2kW; VFD control
Designed to enhance wort filtration and support high-gravity brewing up to 24°P (first wort)
Spent grain discharge supported by pneumatic conveyor transfer system

Pre-run Tank (50HL Temporary Storage)

Dimensions: Φ2400×4100mm; Total 6800L, Effective 5000L
Inner SUS304 thickness 3mm; Outer thickness 2.5mm
140° cone bottom; 100mm rock wool insulation
Top Φ400 glass manhole with LED light

Brew Kettle (50HL)

Dimensions: Φ2600×4100mm; Total 9800L, Effective 5000L
Inner SUS304 thickness 4mm; Outer thickness 2.5mm; 100mm rock wool insulation
Steam heating area: 6.4㎡ (internal heater optional)
PT100 temperature probe; centralized display/control
Optional foam sensor & steam regulating valve for safer boiling control
Internal heater option improves convection, shortens boiling time, enhances wort clarity & stability

Whirlpool Tank (50HL) + Wort Cooling & Transfer

Whirlpool dimensions: Φ2600×4100mm; Total 7600L, Effective 5000L
Inner thickness 3mm; lower cone thickness 5mm; 100mm rock wool insulation
Integral die-casting structure improves trub collection and cleaning coverage
Plate heat exchanger: 40m² heat transfer area; single-stage cooling with chilled water
Wort oxygenation device with air filtration + float flow meter
Brewhouse pipeline: SUS304, 100% TIG welding, pneumatic butterfly valves, EPDM gaskets, inline sight glass, IFM flowmeter

Fermentation Tanks & Bright Beer Tanks (Stable, Hygienic, Repeatable)

Conical fermentation tanks built for process consistency: precise temperature control, sanitary construction, validated pressure/leak testing, and clean-in-place coverage.

50HL Fermentation Tank × 4

Effective 50HL; Total 69HL (+25% headspace)
Size: Φ2000×4580mm
Inner SUS304 3mm; Outer SUS304 2mm; PU insulation 80mm
Dimple cooling jacket on cone & cylinder; area 7.9㎡
Documented water and pressure testing: 48 hours; tank test 0.2MPa; jacket test 0.4MPa; working pressure < 0.2MPa
Side pressure manhole; PT100 temperature; PRV & safety valve
360° rotating CIP ball; spiral sampling valve; racking arm
Dry hopping port 4″ with solid end cap (isobaric device optional)
Interior polish to 0.4 μm; cleaning & passivation; tri-clamp connections

100HL Fermentation Tank × 4

Effective 100HL; Total 135HL (+25% headspace)
Size: Φ2300×5700mm
Inner SUS304 3mm; Outer SUS304 2.5mm; PU insulation 100mm
Dimple cooling jacket on cone & cylinder; area18.2㎡
Leak/pressure testing: tank 0.2MPa; jacket 0.4MPa; 48-hour documented validation
PT100 temperature, pressure manhole, safety set, CIP ball, sampling, racking arm
Interior polish 0.4 μm; passivated sanitary surfaces

200HL Fermentation Tank × 10

Effective 200HL; Total 267HL (+25% headspace)
Size: Φ2700×8200mm
Inner SUS304 3mm; Outer SUS304 2.5mm; PU insulation 100mm
Dimple cooling jacket on cone & cylinder; area 31.83㎡
Leak/pressure testing: tank 0.2MPa; jacket 0.4MPa; 48-hour documented validation
PT100 temperature, pressure manhole, safety set, CIP ball, sampling, racking arm
Interior polish 0.4 μm; passivated sanitary surfaces

Bright Beer Tank (BBT) 100HL × 2

Effective 100HL; Total 135HL (+25% headspace); Size: Φ2300×5700mm
Inner SUS304 3mm; Outer 2.5mm; PU insulation 100mm; dimple jacket area 18.2㎡
Working pressure < 0.2MPa; tank test 0.2MPa; jacket test 0.4MPa
PT100 temperature, PRV/safety valve, sampling valve, 360° cleaning ball
Interior polish 0.4 μm; cleaning & passivation; tri-clamp connections

Utilities: Service Water + Glycol Cooling System

Service water, glycol storage, dual-chiller duty and circulation pumps are sized from the verified 50HL brewing schedule, cellar load, packaging plan and local ambient conditions.

200HL Service Water Tanks (Hot / Cold / RO)

Hot water tank: total 200HL,; Φ2900×5400mm; inner 3mm / outer 2mm; PU insulation 100mm; built-in heat exchanger (steam)
Cold water tank: total 200HL; Φ2900×5400mm; inner 3mm / outer 2mm; PU insulation 100mm; built-in heat exchanger (glycol)
RO water tank: total 200HL; Φ2900×5400mm;SUS304 thickness 3mm; auto fill with liquid level controller
Pumps:cold water pump 20m³/h (4kW)

300HL Glycol Cooling System (Dual 50HP Chillers)

The reference cooling concept uses dual 50HP-class chillers. Cooling capacity, gross power, refrigerant, glycol volume and pump duty must match the approved vendor selection sheet and final cellar calculation.

30HL CIP Cleaning System (Hygiene, Repeatability, Faster Turnaround)

A dedicated CIP station improves product safety and shortens downtime between batches. This configuration supports alkaline, acid, sterile water, and hot water cycles with sanitary pumps and pneumatic valve routing.

Alkaline, acid, sterile water and hot water capacities, heating areas, pump duties, valve routing and return strategy are confirmed in the approved 50HL CIP process design. Final values must match the BOM and process diagram.

Automation & Control System (Wise Brew 3.0)

Control systems act as the “brain” of your production line — coordinating recipes, temperatures, pump logic, safety interlocks, and cleaning cycles to reduce labor dependency and keep output predictable.

Brewhouse Control Cabinet (Wise Brew 3.0): Siemens S7-200smart PLC + Siemens modules; 15″ MCGS touchscreen; automatic mashing; recipe management; automatic lautering with constant-speed VFD; remote control via phone/tablet; integrated fermentation control and automatic cleaning capabilities.
Fermentation Control Cabinet: controls pneumatic glycol valves; FV/BBT temperature auto/manual; glycol tank temperature display; glycol pump auto/manual; temperature curves (current & historical) display.
CIP Control Cabinet: independent CIP process control; pump control; temperature display; buzzer alarms.
Milling Control Cabinet: on/off control for conveying, milling, pipe chain conveying.

Optional Upgrade: Wise Brew Pro Version

Auto control of temperature & water quantity for mash feeding/spraying
Continuous kettle liquid level display with overflow alarm and automatic steam cut-off
Automatic wort cooling control
Automatic replenishment for hot/cold water tanks
CIP conductivity online measurement with automatic alkali replenishment

Bottle Packaging Line (2000 BPH, 330ml / 500ml)

A complete beer bottle line designed for low oxygen pickup, stable filling at 0–4°C, and PU-controlled tunnel pasteurization. Suitable for modern craft breweries aiming at consistent packaged beer quality.

Rotary bottle feeding table RG-1: 1500–3000 BPH; Ø1000mm; 0.55kW
3-in-1 beer filling machine YDCG 18-18-6: standard output 300ml 2000BPH; vacuum twice; fixed level filling; safety valve; independent PLC/touchscreen/inverter (Siemens/Mitsubishi); size 2350×2050×2500; power 7kW
Cap feeder YFT-1: 1000–12000 BPH; 0.37kW; 750×800×2850mm
Tunnel pasteurizer YPL-10: PU 10–25 adjustable; total length 10m; 8 temperature zones; speed regulation; independent control cabinet
Bottle dryer YFH-6: 12 air knives; 7.5kW; 1050×700×1600mm
Labeling machine YFT-3: up to 3 labels; accuracy ±1mm; speed 0.1–45m/min
Laser date coder YJ-1010: 20W; marking speed up to 6000mm/s; depth <0.2mm
Conveyor system: standardized SS304 chain box (2–2.5mm); PLC/touchscreen + Danfoss inverter; linkage control; ~60m tentative length

5000L Brewery Equipment Details

Why Choose METO

Relevant tanks and pressure-bearing components are manufactured in food-grade SS304 or SS316 as specified, with sanitary TIG welding, controlled surface finishing, and documented inspection records. All applicable equipment undergoes documented 48-hour water and pressure testing before shipment. CE, UL, and CSA compliance documentation is available for the applicable equipment scope and destination-market requirements. METO also provides layout, utilities, commissioning guidance and long-term expansion support.

Process Understanding

Configuration based on brewing workflows, not generic tank lists.

Custom Engineering

Layouts, utilities lists, and integration notes for your site.

Factory-Direct Manufacturing

Better cost control, faster response, clearer accountability.

Long-Term Support

Training, spare parts guidance, and expansion planning support.

Integrated Brewery Process Checklist

Malt Handling → milling & transfer preparation

Brewhouse → mash/lautering + boil/whirlpool

Cooling & Transfer → heat exchange to fermentation temp

Fermentation → jacketed conical fermenters for stability

Conditioning (Optional) → BBT / maturation

CIP → clean-in-place hygiene standardization

Packaging (Future-ready) → keg/bottle/can integration

Buyer Tip

Choose 50HL when high-volume craft or contract production requires a large cellar, automated utilities and a packaging line sized from the real package mix.

50HL Commercial Brewery Planning: Cellar and Packaging Balance

A 50HL brewhouse only creates value when the cellar, utilities and packaging line can absorb each batch. Model brews per day, tank residence time, SKU volume, package format and packaging hours before fixing fermenter sizes or line speed. A 2000BPH bottle line is a reference option, not a universal match for every 50HL project.

Regional Craft Brewery Production

The 5000L brewery system is widely used by independent craft breweries targeting regional beer distribution. With sufficient fermentation tank configuration and semi-automatic control, the system can achieve stable weekly output, consistent recipe replication, and scalable production growth—making it ideal for breweries transitioning from pilot scale to true commercial operation.

Taproom Chains & Brewpub Commercial Supply

For multi-location taprooms or high-volume brewpubs, a 5000L brewhouse provides the production capacity needed to support continuous on-site sales and centralized supply. Steam-heated brewhouse design and efficient fermentation management help maintain fresh beer availability, predictable production rhythm, and optimized labor cost per liter, ensuring sustainable profitability in competitive urban markets.

Industrial Brewery & OEM Beer Production

The 5000L configuration is also suitable for entry-level industrial brewing and OEM/contract beer manufacturing, where reliability, repeatability, and future scalability are critical. Its modular design allows integration with bright beer tanks, filtration, and automated packaging lines, enabling breweries to expand toward full commercial distribution without replacing the core brewhouse system.

Verified 5000L Brewery Case Study

Peiping Machine Brewing in Beijing operates a verified METO 5000L craft brewery solution. VandeStreek Bier is an additional verified 3500L commercial reference.

Дело

Peiping Machine Brewing

Location：Beijing, China Project Detail: Peiping Machine Brewing , located in Beijing, China, is a craft beer brand dedicated to delivering premium flavors through traditional

View Case Study

Дело

VandeStreek Bier

Location：The Netherlands Project Detail: Shandong Meto has earned a strong reputation and great relationship with clients in the European market, with the Netherlands being the

View Case Study

FAQ — 5000L Brewery Equipment (Engineering & Procurement)

Answers for engineering and procurement teams evaluating a 5000L brewery equipment project.

How should annual output be estimated for a 5000L brewery?

Multiply 50 hl per brew by brews per day and operating days, then allow for losses. For example, one brew a day for 250 days is 12,500 hl before losses. The design supports 6–8 brews a day, but fermenters and packaging set the practical limit.

How should packaging capacity be selected for a 5000L brewery?

Packaging is sized separately: take daily beer volume, the mix of kegs, cans and bottles, and operating hours, then add margin. The reference bottle line is 2000 bottles per hour with oxygen pickup up to 0.03 ppm. Tell us your package mix.

How should the fermentation cellar be sized for a 5000L brewhouse?

The cellar is mixed-size, with tanks matched to brew size and number of brews per day. Multiply brews per day by days in tank, then add spare tanks and bright tanks. Share your volume and styles and we will propose the tank mix.

How much does a 5000L brewery system cost, and what changes the price?

The price depends on the five-vessel brewhouse, mixed-size cellar, large glycol system, automated CIP, controls, packaging, certification, and shipping. We provide a specific quotation based on your scope.

Is electric, steam or direct-fire heating better for a 5000L brewhouse?

For 50 hl, steam is the standard: efficient and even for large vessels (reference demand 0.5 t/h). Electric needs extremely high power. Direct fire is difficult to control at this size. We help compare energy costs.

What power, water and floor space should I prepare for a 5000L brewery?

Plan for 380V 50Hz (customizable), cold water 2–4°C, glycol -5°C, steam, drainage, compressed air, ventilation, a tall building and strong floors for large tanks. We provide the layout.

What glycol chiller capacity does a 5000L brewery need?

A 50 hl system has large tanks and high peaks. Size for the busiest day, with several tanks crashing together, plus fermentation heat and about 20% spare. A glycol buffer tank helps. We calculate from your tanks.

What is the lead time and how is a 5000L brewery shipped?

Lead time follows approval of the process model and BOM, fabrication, testing and loading, and is stated in the quotation. Large vessels ship in multiple containers or flat racks under your chosen term. We support installation.

Request a 50HL Commercial Brewery Proposal

Send your annual production target, brews per day, cellar strategy, package mix, packaging hours, utilities and factory drawings. METO will prepare a verified 50HL process model, BOM, utility load and commercial proposal.

Target beer styles & original gravity range (e.g., 12°P baseline)
Daily brews target (e.g., 6–8 batches/day) and annual production plan
Packaging type and capacity (bottle/can; e.g., 2000BPH 330/500ml)
Local utilities: voltage, steam availability, water source, ambient temperature
Factory layout or building dimensions (CAD/PDF preferred)
Local compliance requirements (CE/UL/CSA) and inspection needs

Need packaging soon?

Packaging speed is calculated from package mix, container size, available packaging hours, changeover time and required cellar turnover. The 2000BPH bottle line is a reference option only.

Request Your Proposal

Fill in the essentials—our team will respond with a technical proposal.

Tip: Attach layout drawings and utilities list for faster engineering confirmation.